NF Materials

EXN1 SERIES. EXPERTS FOR NF MATERIALS.

Non-ferrous materials are very versatile and range from aluminium to plastic to multi-layered materials. The H&V Expert EXN1 Series was developed to enable potentially easily machinable materials to be safely processed and to meet the specific requirements of non-ferrous material cutting.

FINE-GRAIN SUBSTRATE

particularly suited to non-ferrous materials, for long-term retention of sharp edges and homogeneous wear.

POLISH

Polished chip spaces for straightforward evacuation of chips.

GEOMETRY

High-performance geometry tailored to volume machining and surface quality.

ALPHASLIDE RAINBOW

Innovative Coating made of tetragonal carbon.

THE NEW EXN1 SERIES

The H&V Expert EXN1 Series was developed to enable potentially easily machinable materials to be safely processed and to meet the specific requirements of non-ferrous material cutting.

Manufacture of high-precision rails made of AlMg3 with 240 N/mmÇ. To date, the customer has been using standard aluminium milling cutters with a ZrN coating. By switching to the H&V EXN1 Series (PERFORMMAKER & MIRRORMAKER), the production time per component was able to be reduced by more than 50 %. Thanks to higher cutting depths and higher feed rates, the surface quality was also improved to a roughness (Ra) of less than 1 μm.

EXPERT N1 PERFORMMAKER (M01) Z2

— Defined clearance angle for improved stability with high cutting depths
— Special helical pitch for smooth running and cutting
— Expanded chip chambers for extremely high chip volumes
— Developed for use in the high-speed range
— Available as 2xD
— With ASR coating

EXPERT N1 PERFORMMAKER (M01) Z2-3

— Extra sharp cutting edges for smooth and even cutting in all types of plastic
— Highly polished chip spaces for optimized chip evacuation
— Special helical pitch for smooth running
— Now with improved ASR coating

EXPERT N1 PERFORMMAKER (M01) Z3

— Defined clearance angle for improved stability with high cutting depths
— Special helical pitch for smooth running and cutting
— Expanded chip chambers for extremely high chip volumes
— Available in normal and long versions, as well as 3xD
— With ASR coating

EXPERT N1 PERFORMMAKER (M01) Z4

— Extra large chip chambers for optimum chip disposal, even with full slots and high radial depth of cutting
— Variable helical pitch for smooth running
— Special unequal tooth pitch for smooth cutting
— With ASR coating

EXPERT N1 SLOTMAKER (M02) Z3

— Roughing teeth for the smallest chips in volume machining
— Special helical pitch for smooth running and cutting
— Expanded chip chambers for extremely high chip volumes
— Available in 2xD and 3xD
— With ASR coating

EXPERT N1 CHIPMAKER (M03) Z4

— Chip breaker for predefined chip length and preventing chip accumulations
— Customized chip chambers for optimum chip evacuation, even with high radial depth of cutting
— Variable helical pitch for smooth running
— Special unequal tooth pitch for smooth cutting
— Available in 3xD, 4xD and 5xD
— Available as HA and HB
— With ASR coating

EXPERT N1 MIRRORMAKER (M04) Z6

— Six ultra-sharp and lapped cutting edges ensure excellent surface finishes and perfect dimensional accuracy
— Special chip chambers designed for the evacuation of particularly long and fine chips
— Variable helical pitch for smooth running
— Special unequal tooth pitch for smooth cutting
— Available in 3xD, 4xD and 5xD
— ASR coating approved for use in the food industry

EXPERT N1 BALANCEMAKER (M05) Z1

— Defined clearance angle for improved stability with high cutting depths
— Optimized cutting geometry for smooth running and minimal imbalance
— Developed for use in the high-speed range
— Expanded chip chambers for extremely high chip volumes
— Available in normal and long versions
— With ASR coating

EXPERT N1 FORMMAKER (M06) Z3

— Defined clearance angle for improved stability with high cutting depths
— Special helical pitch for smooth running and cutting
— Expanded chip chambers for extremely high chip volumes
— Available in normal and long versions
— With ASR coating

EXPERT N1 ROWMAKER (M08) Z2

— Defined clearance angle for improved stability with high cutting depths
— Special helical pitch for smooth running and cutting
— Expanded chip chambers for extremely high chip volumes
— Available in normal and long versions
— With ASR coating

EXPERT N1 PERFORMMAKER MICRO (M15) Z2

— Defined microbevel for support and stabilisation
— Customized core for smooth running
— Polished chip spaces for optimum chip evacuation
— Now with improved ASR coating
— The tightest tolerances for high-precision manufacturing
— Clearance diameter: 0/-0.02 mm
— Cutting diameter: -0.001/-0.006 mm

EXPERT N1 FORMMAKER MICRO (M16) Z2

— Defined microbevel for support and stabilisation
— Customized core for smooth running
— Polished chip spaces for optimum chip evacuation
— Now with improved ASR coating
— The tightest tolerances for high-precision manufacturing
— Clearance diameter: 0/-0.02 mm
— Cutting diameter: -0.001/-0.006 mm

EXPERT N1 ROWMAKER MICRO (M17) Z2

— Defined microbevel for support and stabilisation
— Customized core for smooth running
— Polished chip spaces for optimum chip evacuation
— Now with improved ASR coating
— Available in normal and long versions
— The tightest tolerances for high-precision manufacturing
— Clearance diameter: 0/-0.02 mm
— Cutting diameter: -0.001/-0.006 mm