INTEGREX i-100S

INTEGREX i-100S

MACHINE DESCRIPTION:

The INTEGREX i-100S advanced Multi-Tasking machine delivers maximum versatility, high precision and throughput for smaller complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups. This machine configuration features second turning spindle (S) for DONE IN ONE® machining and works to minimize fixtures, tools, handling and non-cut time.

Additionally, the machine brings dramatic reductions in lead-time, and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work), round parts, or highly contoured sculptured parts.

 

MACHINE CHARACTERISTICS:
  • Milling spindle travel -30 ~ 210 degrees (.0001 degree min index angle)
  • Optional 20k RPM (7.5 HP) milling spindle available
  • Productive second turning spindle for DONE IN ONE part processing
  • Full C-axis contouring (.0001 degree minimum index)
  • Available spindle connections ( KM63/ CAPTO C6 / HSK A63 )
  • 36-tool ATC standard ( HSK A63 ) – 72 or 110 tool options available

 

 

MACHINE SPECIFICATIONS
Specification
Specification
Bed Length -
Capacity
Maximum Swing
530 mm
Capacity
Maximum Machining Diameter
500 mm
Capacity
Maximum Bar Work Capacity
51 mm
Capacity
Maximum Machining Length
854 mm
Main Spindle
Chuck Size
6 in
Main Spindle
Maximum Speed
6000 rpm
Main Spindle
Motor Output (30 minute rating)
11 kw / 15.0 hp
Second Spindle
Chuck Size
6 in
Second Spindle
Maximum Speed
6000 rpm
Second Spindle
Motor Output (30 minute rating)
11 kw / 15.0 hp
Milling Spindle
B-Axis Travel
240°
Milling Spindle
Magazine Capacity
36
Milling Spindle
Maximum Speed
12000 rpm
Milling Spindle
Motor Output (20 ED Rating)
8 kw / 10 hp
Feed Axes
Travel (X Axis)
450 mm
Feed Axes
Travel (Y Axis)
210 mm
Feed Axes
Travel (Z Axis)
904 mm
Feed Axes
Travel (W Axis)
903 mm

Integrex i Technology

Control Type: SmoothX

Intelligent Machine Functions

AVCSCCSmooth Machining ConfigurationIntelligent Safet Shield
ITSMVAIMCIMS
IPSVAC

Series Characteristics

  • Powerful single main turning spindle or dual opposed spindles
  • Full C-axis contouring
  • Milling spindle with Y-axis travel and B-axis rotation
  • Available lower turret for simultaneous cutting on most models
  • NC tailstocks
  • ATC changes both fixed turning and rotary tools
  • 36-tool ATC standard – 72-tool capacity available
  • Easy bar feeder or gantry loader integration for system automation