INTEGREX i-100ST

INTEGREX i-100ST

MACHINE DESCRIPTION:

The INTEGREX i-100ST advanced Multi-Tasking machine delivers maximum versatility and throughput for smaller complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups. This machine configuration features second turning spindle (S) for DONE IN ONE® machining and lower turret (T) – minimizing fixtures, tools, handling and non-cut time.

Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work), round parts, or sculptured parts such as aerospace components.

 

MACHINE CHARACTERISTICS:
  • Milling spindle travel: -30 ~ 210 degrees (.0001 degree min index angle)
  • Optional 20k RPM (7.5 HP) milling spindle available
  • Full C-axis contouring (.0001 degree minimum index)
  • Productive second turning spindle for Done-In-One part processing
  • Added lower turret for machining at either main or second turning spindle
  • Available spindle connections ( KM63/ CAPTO C6 / HSK A63 )
  • 36-tool ATC standard ( HSK A63 ) – 72 tool option available

 

MACHINE SPECIFICATIONS
Specification
Capacity
Main Spindle
Second Spindle
Milling Spindle
Turret (Lower)
Feed Axes
Maximum Swing
Maximum Machining Diameter
Maximum Bar Work Capacity
Maximum Machining Length
Chuck Size
Maximum Speed
Motor Output (30 minute rating)
Chuck Size
Maximum Speed
Motor Output (30 minute rating)
B-Axis Travel
Magazine Capacity
Maximum Speed
Motor Output (20 ED Rating)
Maximum Speed
Motor Output (20 ED Rating)
Travel (X Axis)
Travel (X2 Axis)
Travel (Y Axis)
Travel (Z Axis)
Travel (Z2 Axis)
Travel (W Axis)
Bed Length -
530 mm
500 mm
51 mm
854 mm
6 in
6000 rpm
11 kw / 15.0 hp
6 in
6000 rpm
11 kw / 15.0 hp
240°
36
12000 rpm
8 kw / 10 hp
12000 rpm
8 kw / 10 hp
450 mm
220 mm
210 mm
904 mm
903 mm
903 mm

Integrex i Technology

Control Type: SmoothX

Intelligent Machine Functions

AVCSCCSmooth Machining ConfigurationIntelligent Safet Shield
ITSMVAIMCIMS
IPSVAC

Series Characteristics

  • Powerful single main turning spindle or dual opposed spindles
  • Full C-axis contouring
  • Milling spindle with Y-axis travel and B-axis rotation
  • Available lower turret for simultaneous cutting on most models
  • NC tailstocks
  • ATC changes both fixed turning and rotary tools
  • 36-tool ATC standard – 72-tool capacity available
  • Easy bar feeder or gantry loader integration for system automation