INTEGREX i-100ST

INTEGREX i-100ST

MACHINE DESCRIPTION:

The INTEGREX i-100ST advanced Multi-Tasking machine delivers maximum versatility and throughput for smaller complex parts. The machine combines the capabilities of a high-powered turning center and full-function machining center to produce parts in single setups. This machine configuration features second turning spindle (S) for DONE IN ONE® machining and lower turret (T) – minimizing fixtures, tools, handling and non-cut time.

Additionally, the machine brings dramatic reductions in lead-time and improves part accuracy through the elimination of multiple setups. With full 5-axis capability, the machine easily processes fully prismatic parts from solid blocks or castings (chucked or bar fed work), round parts, or sculptured parts such as aerospace components.

 

MACHINE CHARACTERISTICS:
  • Milling spindle travel: -30 ~ 210 degrees (.0001 degree min index angle)
  • Optional 20k RPM (7.5 HP) milling spindle available
  • Full C-axis contouring (.0001 degree minimum index)
  • Productive second turning spindle for Done-In-One part processing
  • Added lower turret for machining at either main or second turning spindle
  • Available spindle connections ( KM63/ CAPTO C6 / HSK A63 )
  • 36-tool ATC standard ( HSK A63 ) – 72 tool option available

 

MACHINE SPECIFICATIONS
Specification
Specification
Bed Length -
Capacity
Maximum Swing
530 mm
Capacity
Maximum Machining Diameter
500 mm
Capacity
Maximum Bar Work Capacity
51 mm
Capacity
Maximum Machining Length
854 mm
Main Spindle
Chuck Size
6 in
Main Spindle
Maximum Speed
6000 rpm
Main Spindle
Motor Output (30 minute rating)
11 kw / 15.0 hp
Second Spindle
Chuck Size
6 in
Second Spindle
Maximum Speed
6000 rpm
Second Spindle
Motor Output (30 minute rating)
11 kw / 15.0 hp
Milling Spindle
B-Axis Travel
240°
Milling Spindle
Magazine Capacity
36
Milling Spindle
Maximum Speed
12000 rpm
Milling Spindle
Motor Output (20 ED Rating)
8 kw / 10 hp
Turret (Lower)
Maximum Speed
12000 rpm
Turret (Lower)
Motor Output (20 ED Rating)
8 kw / 10 hp
Feed Axes
Travel (X Axis)
450 mm
Feed Axes
Travel (X2 Axis)
220 mm
Feed Axes
Travel (Y Axis)
210 mm
Feed Axes
Travel (Z Axis)
904 mm
Feed Axes
Travel (Z2 Axis)
903 mm
Feed Axes
Travel (W Axis)
903 mm

Integrex i Technology

Control Type: SmoothX

Intelligent Machine Functions

AVCSCCSmooth Machining ConfigurationIntelligent Safet Shield
ITSMVAIMCIMS
IPSVAC

Series Characteristics

  • Powerful single main turning spindle or dual opposed spindles
  • Full C-axis contouring
  • Milling spindle with Y-axis travel and B-axis rotation
  • Available lower turret for simultaneous cutting on most models
  • NC tailstocks
  • ATC changes both fixed turning and rotary tools
  • 36-tool ATC standard – 72-tool capacity available
  • Easy bar feeder or gantry loader integration for system automation