INTEGREX i-500

INTEGREX i-500

The latest version of Mazak’s flagship INTEGREX i-series range. It is equipped with additional bed length for machining long complex workpieces, with the benefit of reduced interference between the turning and milling heads.
  • The INTEGREX i-500 is the largest member of the “INTEGREX i” series with the maximum machining capacity of φ 700mm.  It is equipped with a high output, high torque main spindle and the newly developed compact milling spindle head which is smaller than comparable machines to provide a larger machining area.
  • Higher accuracy is ensured thanks to all machine units designed with the maximum rigidity and the standard equipment high-precision scale feedback system for the B- and C-Axes.
  • The machine design focus on ergonomics provides exceptional ease of operation and maintenance with features such as convenient tool magazine access at the front of the machine and the wide and low front door opening for excellent accessibility to the machining area.
  • The wide range of specifications available for the main spindle, second spindle and milling spindle and other machine units make it possible to select the most suitable specifications to meet the production requirements of a wide variety of industries.

Main spindle chuck size 10″ through-hole chuck / 12″, 15″, 18″ through-hole chuck(Option)

  • Available factory automation equipment such as a high-speed gantry robot which can be located at either the left or right side of the machine and floor mounted articulated robots can be used for unmanned operation.
Machine Specifications
Specification
Specification
Bed Length - 1500U mm
Bed Length - 2500U mm
Bed Length - 3000U mm
Capacity
Maximum Swing
700 mm
700 mm
700 mm
Capacity
Maximum Machining Diameter
700 mm
700 mm
700 mm
Capacity
Maximum Machining Length
1574 mm
2594 mm
3074 mm
Main Spindle
Maximum Speed
4000 rpm
4000 rpm
4000 rpm
Main Spindle
Motor Output (40 ED Rating)
30 kw / 40 hp
30 kw / 40 hp
30 kw / 40 hp
Milling Spindle
B-Axis Travel
240°
240°
240°
Milling Spindle
Magazine Capacity
36
36
36
Milling Spindle
Maximum Speed
12000 rpm
12000 rpm
12000 rpm
Milling Spindle
Motor Output (40 ED Rating)
24 kw / 32 hp
24 kw / 32 hp
24 kw / 32 hp
Feed Axes
Travel (X Axis)
845 mm
845 mm
845 mm
Feed Axes
Travel (Y Axis)
430 mm
430 mm
430 mm
Feed Axes
Travel (Z Axis)
1640 mm
2660 mm
3140 mm

Integrex i Technology

Control Type: SmoothX

Intelligent Machine Functions

AVCSCCSmooth Machining ConfigurationIntelligent Safet Shield
ITSMVAIMCIMS
IPSVAC

Series Characteristics

  • Powerful single main turning spindle or dual opposed spindles
  • Full C-axis contouring
  • Milling spindle with Y-axis travel and B-axis rotation
  • Available lower turret for simultaneous cutting on most models
  • NC tailstocks
  • ATC changes both fixed turning and rotary tools
  • 36-tool ATC standard – 72-tool capacity available
  • Easy bar feeder or gantry loader integration for system automation