INTEGREX i-500S

INTEGREX i-500S

The latest version of Mazak’s flagship INTEGREX i-series range. It is equipped with additional bed length for machining long complex workpieces, with the benefit of reduced interference between the turning and milling heads.
    • The INTEGREX i-500S is the largest member of the “INTEGREX i” series with the maximum machining capacity of φ 700mm.  It is equipped with a high output, high torque main spindle and the newly developed compact milling spindle head which is smaller than comparable machines to provide a larger machining area.
    • Higher accuracy is ensured thanks to all machine units designed with the maximum rigidity and the standard equipment high-precision scale feedback system for the B- and C-Axes.
    • The machine design focus on ergonomics provides exceptional ease of operation and maintenance with features such as convenient tool magazine access at the front of the machine and the wide and low front door opening for excellent accessibility to the machining area.
    • The wide range of specifications available for the main spindle, second spindle and milling spindle and other machine units make it possible to select the most suitable specifications to meet the production requirements of a wide variety of industries.

Main spindle chuck size 10″ through-hole chuck / 12″, 15″, 18″ through-hole chuck(Option)

      Second spindle chuck size 10″ through-hole chuck / 12″,15″ through-hole chuck(Option)

 

  • Available factory automation equipment such as a high-speed gantry robot which can be located at either the left or right side of the machine and floor mounted articulated robots can be used for unmanned operation.
Machine Specifications
Specification
Capacity
Main Spindle
Second Spindle
Milling Spindle
Feed Axes
Maximum Swing
Maximum Machining Diameter
Maximum Machining Length
Maximum Speed
Motor Output (40 ED Rating)
Maximum Speed
Motor Output (40 ED Rating)
B-Axis Travel
Magazine Capacity
Maximum Speed
Motor Output (40 ED Rating)
Travel (X Axis)
Travel (Y Axis)
Travel (Z Axis)
Bed Length - 1500U mm
700 mm
700 mm
1574 mm
4000 rpm
30 kw / 40 hp
4000 rpm
30 kw / 40 hp
240°
36
12000 rpm
24 kw / 32 hp
845 mm
430 mm
1640 mm
Bed Length - 2500U mm
700 mm
700 mm
2594 mm
4000 rpm
30 kw / 40 hp
4000 rpm
30 kw / 40 hp
240°
36
12000 rpm
24 kw / 32 hp
845 mm
430 mm
2660 mm
Bed Length - 3000U mm
700 mm
700 mm
3074 mm
4000 rpm
30 kw / 40 hp
4000 rpm
30 kw / 40 hp
240°
36
12000 rpm
24 kw / 32 hp
845 mm
430 mm
3140 mm

Integrex i Technology

Control Type: SmoothX

Intelligent Machine Functions

AVCSCCSmooth Machining ConfigurationIntelligent Safet Shield
ITSMVAIMCIMS
IPSVAC

Series Characteristics

  • Powerful single main turning spindle or dual opposed spindles
  • Full C-axis contouring
  • Milling spindle with Y-axis travel and B-axis rotation
  • Available lower turret for simultaneous cutting on most models
  • NC tailstocks
  • ATC changes both fixed turning and rotary tools
  • 36-tool ATC standard – 72-tool capacity available
    • Easy bar feeder or gantry loader integration for system automation